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Box Insert Trays

Precision-Engineered Packaging Designed to Protect Products Throughout the Supply Chain

DelConte Packaging manufactures custom thermoformed box insert trays that help businesses protect products, improve organization, and reduce damage during transportation, storage, assembly, and distribution.

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Organized layouts 
streamline handling, assembly, 
and inventory management.
A stylized yellow icon of a hand holding a gear with a clock inside, representing time management or efficiency.

Operational Efficiency

Securely holds components 
in place to prevent 
damage and movement
A stylized golden logo featuring geometric shapes on a black background, with lines forming an abstract design.

Product Protection

Minimize damage, returns,
 and wasted materials 
across the supply chain.
A black circle with gold outlines and a yellow circle inside featuring a white dollar sign. The right part of the yellow circle is overlapped by a tan rectangle, and there are gold arcs surrounding the circle.

Cost Reduction

Clean, organized packaging
 enhances brand perception 
and customer experience
Gold outline of a house with a person inside and shopping bags outside, set against a black background with a gold circle outline.

Professional Presentation

Made with recyclable 
thermoforming materials to 
support your goals
Close-up of a neon yellow and black illustration of an apple, surrounded by concentric circles and an arrow pointing clockwise, on a black background.

Sustainable Options

Engineered for Fit.
Built for Performance.

Every product is different. That's why we design insert trays that fit your components precisely, keeping them secure, organized, and protected from the moment they leave your facility to the moment they're used.

Custom Layouts

A stylized graphic of a vintage rotary telephone integrated with a gear symbol, emphasizing technology and communication.

Engineered cavities and compartments tailored to your product dimensions.

Thermoforming Precision

A stylized archery target with concentric circles in navy blue and yellow, with the yellow circle on a black background.

Consistent quality and accuracy from prototype to production

Durable Materials

Close-up of a logo featuring a gold shield outline on a navy blue circular background.

Strong, impact-resistant trays designed to withstand real world conditions

What Are Box Insert Trays?

Box insert trays are custom thermoformed packaging solutions that fit inside cartons, cases, or containers
to hold products securely in place. They prevent shifting, reduce impact, and create a clean, organized presentation.

Secure Fit

Custom Engineered

Black maze pathway with yellow dotted borders. The maze has multiple turns and dead ends.

Maintain organization and protection for critical products requiring careful handling.

Damage Reduction

Designed around your product's exact shape and size.

Open empty cardboard display box on a wooden surface.

Improved Efficiency

Protects against impact, vibration, and abrasion.

Streamlines packing, assembly, and inventory management.

BUILT FOR YOUR INDUSTRY

Applications Across Industries

Multiple yellow gears interconnected on a black background.
Gold Caduceus symbol with two snakes entwined around a staff and wings on top, set against a black background.

Maintain sterile organization
and reduce the risk of
damage

Electronics

Protects sensitive components
from shock, vibration, and
static risks

Medical Devices

Neon sign with yellow outline of a hand holding a coin and the word 'Vault' written beside it.

Automotive

Secure parts and assembles
for safe storage and
transport

Line drawing of various industrial and engineering icons in yellow, including a gear, a reactor, containers, and other machinery or equipment.

Industrial

Organize complex
components and kits
efficiently.

Yellow construction sign with a smiling shovel illustration on a black background.

Consumer Goods

Enhance unboxing
experience while
protecting products

Yellow padlock icon on black background.

And More

Custom solutions for
your unique packaging
challenges

Let’s Create the Right Solution for You.

Tell us about your project and our team will build a blister packaging solution that fits.

  • Yes. Inserts can incorporate multiple cavities or compartments to organize individual components and maintain their position within the outer package.

  • Insert geometry can be developed to create controlled contact points around the product, helping limit movement while providing appropriate clearance for loading and removal.

  • Yes. The design can take the intended loading process into consideration, including how components are positioned, inserted, and removed during packaging.

  • Yes. Contact areas, cavity geometry, and material selection can be considered to help support the product while reducing unnecessary contact with finished or sensitive surfaces.

BOX INSERT TRAYS FAQs